Brian Sims
Kansas City
Summary
Dynamic Manufacturing Engineering Manager at Ford Motor Company with a proven track record in process improvement and automation engineering. Expert in optimizing performance and enhancing operational efficiency, leading teams to achieve production goals. Skilled in vendor evaluation and employee training, driving cost reduction strategies while ensuring safety compliance.
Overview
18
18
years of professional experience
1
1
Certification
Work History
Manufacturing Engineering Manager
Ford Motor Company
Kansas City
10.2021 - Current
- Collaborated with engineering staff to design new products and modify existing designs.
- Monitored production output against established goals, analyzing performance data for improvement opportunities.
- Evaluated vendor capabilities to ensure alignment with company quality, cost, and delivery standards.
- Developed training plans to address skill gaps among production line workers.
- Analyzed labor utilization rates by department, formulating strategies to enhance efficiency and minimize waste.
- Identified automation opportunities in manufacturing processes, specifying equipment requirements accordingly.
- Implemented process improvements that reduced costs and enhanced operational efficiency.
- Conducted regular safety inspections of equipment and facilities to ensure compliance regulations were met.
- Directed team of 4 Automation Engineers, 4 Maintenance Process Coaches, 3 Joining Engineers, and 117 Skilled Trades personnel
Automation Engineer
Ford Motor Company
Kansas City
08.2020 - 10.2021
- Developed and implemented control systems for automated production processes.
- Configured HMIs with graphic displays, alarms, and data logging capabilities.
- Programmed PLCs using Ladder Logic, Structured Text, and Function Block Diagrams.
- Troubleshot hardware and software issues affecting control systems operation.
- Conducted root cause analysis of problems encountered during control system testing.
- Documented changes to existing control systems for future reference.
- Prepared daily project status updates to inform staff on progress.
- Conducted training sessions on automated equipment for personnel across various levels.
Integration Controls Technician
Ford Motor Company
Kansas City
12.2017 - 08.2020
- Troubleshot PLCs, HMIs, and control systems to ensure optimal functionality.
- Programmed PLCs and HMIs according to customer specifications.
- Executed preventive maintenance on all control systems to enhance reliability.
- Assisted with commissioning activities at customer sites, including start-up and testing.
- Identified process improvement opportunities and implemented corrective actions.
- Documented modifications to existing and new control system configurations.
- Investigated root causes of failures to prevent future issues.
- Calibrated sensors to maintain accurate operation of control systems.
Industrial Electrician
Ford Motor Company
Kansas City
04.2014 - 12.2017
- Installed and maintained electrical equipment per industry standards.
- Interpreted diagrams to install conduit runs for new construction projects.
- Read blueprints to determine correct wiring for industrial machinery.
- Performed preventative maintenance on electrical equipment to ensure reliability.
- Troubleshot, repaired, and tested electrical systems including motors and circuit breakers.
- Conducted safety inspections of electrical systems to identify potential issues.
- Programmed robots for diverse tasks using various software languages.
- Diagnosed and repaired robotic systems, ensuring optimal performance through regular checks.
Electrician
Capital Electric
Kansas City
07.2007 - 04.2014
- Installed grounding systems in compliance with NEC code requirements.
- Conducted troubleshooting on complex industrial machinery using advanced electrical knowledge.
- Performed electrical installations, maintenance, and repairs for systems and components.
- Resolved safety issues related to faulty wiring practices promptly.
- Oversaw project details, ensuring adherence to diagnosis, wiring, and OSHA regulations.
- Executed layout designs for large-scale industrial plant projects.
- Installed cables, conduits, and motor controls as per specifications and codes.
- Diagnosed electrical malfunctions utilizing hand tools and testing equipment.
Education
Electrician Apprenticship -
IBEW 124 NJATC
Kansas City, MO05-2012
High School Diploma -
Park Hill High School
Kansas City, MO05-2003
Skills
- Process improvement
- Production management
- Vendor evaluation
- Automation engineering
- Team leadership
- Data analysis
- System troubleshooting
- Employee training
- Safety compliance
- Project management
- Root cause analysis
- Preventive maintenance
- Electrical installations
- Optimizing performance
- Production planning
- Cost reduction strategies
- Robotics integration
Certification
- Master Electrician License
- Rockwell Maintainers Certification
- Fanuc DCS Certification
Accomplishments
- Eagle Scout
Timeline
Manufacturing Engineering Manager
Ford Motor Company
10.2021 - Current
Automation Engineer
Ford Motor Company
08.2020 - 10.2021
Integration Controls Technician
Ford Motor Company
12.2017 - 08.2020
Industrial Electrician
Ford Motor Company
04.2014 - 12.2017
Electrician
Capital Electric
07.2007 - 04.2014
Electrician Apprenticship -
IBEW 124 NJATC
High School Diploma -
Park Hill High School
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